Feb
12th

Who owns a MES Solution?


Posted by Scott Whitlock In Best, Best Practices, MES, Standards
At 12:06 pm. 4 comments

In an article by Bianca Scholten written for Automation World, a couple of questions were raised:

  • Who should champion a Manufacturing Execution System (MES) solution?
  • Who should support an Manufacturing Execution System (MES) solution?

In this article, Bianca sites engineering and IT as the two functions within a manufacturing environment that could potentially support an MES solution.  I would also add operations and quality has two functions that need to be involved in MES solutions.  The customers of MES solutions are most likely to be operations and quality.  The providers of MES solutions are most likely to be engineering and IT.

In nearly 12 years of providing MES solutions, we have found that the most successful projects are when there is a great cross functional team that works together to define and provide the solution.  Most of our projects have been owned by the IT organization within the factory.  This works best when an IT organization is a “manufacturing IT” organization not an “administrative IT” organization.

Standards, best practices, and knowledge sharing, are all ways to help disciplines work together.  But at the end of the day, the best solutions are going to come out of teams that work together to define the problem, implement a maintainable solution, and drive business results with that solution.  This is way easier said than done.  Maybe the source of another post :-).


Jan
24th

Big Bang MES


Posted by Scott Whitlock In Best, Best Practices, MES, Worst
At 2:50 pm. 1 comment

Today, there are typically 3 flavors of MES systems out there in the world.

  • Manual - the manufacturer uses paper to plan, manage, and monitor their manufacturing operations.
  • Custom - the manufacturer has developed many custom solutions in Excel, Visual Basic, Access, Web Reports, legacy systems, etc.
  • Commercial Product - the manufacturer has leveraged a Commercial-off-the-shelf (COTS) product to run their manufacturing operations.

The last flavor, where MES is installed much like ERP in a “big bang” project approach, is slowly going away.  I believe there is a new way of being successful with MES projects:

  • Start with a Pilot - define a target business problem with defined ROI or benefits, and start there.
  • Work with Users - Users have great ideas.  If they are included in the project, they will be more likely to make the project succeed.
  • Celebrate Wins - when the MES solution helps you do something better, celebrate that so you can start building momentum.

We have seen so many projects fail because the scope of the project was just too large for the first phase.  Business value was never created, momentum was never built, and the “Big Bang” approach failed.


Jan
24th

Links


Posted by Scott Whitlock In Uncategorized
At 12:31 am. Be the first to comment!

There are many great companies and individuals I have had the pleasure of working with over the years. Since one of the purposes of this blog is to educate people on manufacturing information technology, I wanted a common place for relevant links. Enjoy!

Analyst Firms

Technology Evaluation Centers
Industry Directions
AMR Research
Gartner
ARC Advisory Group
Aberdeen Group
Frost and Sullivan

Associations

MESA International - MESA is an association of manufacturers/producers, solution providers and industry professionals,
promoting innovation and best practices sharing, with a goal of delivering valuable knowledge
around operations-centric enterprise solutions.

Control Systems Integrators Association (CSIA) - An association dedicated to the best practices of controls systems integrators.


 
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